440C Stainless Steel Round Bar

Grade: 440C/UNS S44004

Size:

Cold drawn: φ4mm-φ60mm

Hot Rolled: φ16mm-φ230mm

Forged: φ230mm-φ1200mm

Surface Finish: Black Annealed, Polished Bright, Centerless Grinding

Diameter Tolerance: H9, H11, h9, h11 etc

440C stainless steel is a high-carbon martensitic chromium stainless steel grade designated as UNS S44004. It is one of the hardest and most wear-resistant stainless steel grades in the 400 series, specifically developed for applications requiring extremely high hardness, excellent abrasion resistance, good edge retention, and moderate corrosion resistance. Through proper heat treatment, 440C stainless steel can achieve very high hardness levels while maintaining sufficient corrosion resistance for demanding precision applications.

The alloy contains a high chromium content and elevated carbon content, which allows the formation of chromium carbides within a hardened martensitic matrix. Chromium provides corrosion resistance by forming a stable passive oxide film on the surface, while carbon contributes to the formation of hard carbides that significantly improve wear resistance, cutting performance, and dimensional stability. The combination of high chromium and carbon provides excellent resistance to abrasion and mechanical wear.

440C stainless steel bars are generally supplied in annealed condition for machining and are subsequently hardened and tempered to achieve optimum mechanical properties. After heat treatment, the material can reach hardness levels of approximately 58–60 HRC, offering outstanding wear resistance and strength. It also provides good polishing characteristics, making it suitable for precision components requiring smooth surface finishes.

Due to its exceptional hardness and wear resistance, 440C stainless steel bars are widely used in high-performance bearings, cutting tools, surgical instruments, molds, valve components, pump parts, precision machinery components, and wear-resistant mechanical assemblies. It is especially suitable for applications where maximum hardness and corrosion resistance are required, although it is less suitable for severe impact loading due to its reduced toughness compared with lower-carbon martensitic grades.

ASTM / JIS / EN Standards

Standard System Standard / Grade Description
ASTM ASTM A276 / A276M – UNS S44004 Stainless Steel Bars and Shapes
ASTM ASTM A580 / A580M – UNS S44004 Stainless Steel Wire and Bar Products
UNS S44004 440C Stainless Steel Grade
JIS JIS G4303 SUS440C Stainless Steel Bars
EN EN 10088-3 1.4125 X105CrMo17 Stainless Steel
DIN DIN 1.4125 Equivalent European Material Designation

Stainless Steel Bar Execution Standards

Item Specification
Product Type Round Bar, Square Bar, Hexagonal Bar
Manufacturing Process Hot Rolled, Cold Drawn, Peeled, Ground, Polished
Heat Treatment Annealed, Hardened and Tempered
Annealing Temperature Approximately 815–900°C
Hardening Temperature Approximately 1010–1065°C followed by oil or air cooling
Tempering Temperature Approximately 150–370°C depending on required hardness
Surface Condition Black Surface, Bright Surface, Ground Surface, Polished Surface
Dimensional Tolerance According to ASTM A276 / customer requirements
Inspection Chemical Analysis, Hardness Testing, Mechanical Testing, Dimensional Inspection
Supply Condition Annealed, Heat Treated, Machined Condition

Chemical Composition (%)

Element Composition Requirement
Carbon (C) 0.95 – 1.20
Silicon (Si) ≤ 1.00
Manganese (Mn) ≤ 1.00
Phosphorus (P) ≤ 0.040
Sulfur (S) ≤ 0.030
Chromium (Cr) 16.00 – 18.00
Molybdenum (Mo) ≤ 0.75
Nickel (Ni) ≤ 0.60
Iron (Fe) Balance

Mechanical Properties

Hardened and Tempered Condition (Typical)

Property Requirement
Tensile Strength 850–1100 MPa
Yield Strength (0.2% Offset) ≥ 550 MPa
Elongation ≥ 5%
Hardness 58–60 HRC (Typical)
Condition Hardened and Tempered

Annealed Condition (Typical)

Property Requirement
Tensile Strength Approximately 760 MPa
Hardness ≤ 269 HB
Condition Annealed
Industry Applications
Bearing Industry Precision bearings, bearing races, wear-resistant parts
Cutlery Industry Premium knives, blades, cutting tools
Medical Industry Surgical instruments, dental tools
Mold Industry Plastic molds, precision dies, tooling components
Valve Industry Valve seats, sealing components
Mechanical Engineering Wear plates, shafts, bushings, precision components
Aerospace Industry High-performance mechanical parts

440C stainless steel is a high-carbon martensitic chromium stainless steel grade designated as UNS S44004. It is one of the hardest and most wear-resistant stainless steel grades in the 400 series, specifically developed for applications requiring extremely high hardness, excellent abrasion resistance, good edge retention, and moderate corrosion resistance. Through proper heat treatment, 440C stainless steel can achieve very high hardness levels while maintaining sufficient corrosion resistance for demanding precision applications.

The alloy contains a high chromium content and elevated carbon content, which allows the formation of chromium carbides within a hardened martensitic matrix. Chromium provides corrosion resistance by forming a stable passive oxide film on the surface, while carbon contributes to the formation of hard carbides that significantly improve wear resistance, cutting performance, and dimensional stability. The combination of high chromium and carbon provides excellent resistance to abrasion and mechanical wear.

440C stainless steel bars are generally supplied in annealed condition for machining and are subsequently hardened and tempered to achieve optimum mechanical properties. After heat treatment, the material can reach hardness levels of approximately 58–60 HRC, offering outstanding wear resistance and strength. It also provides good polishing characteristics, making it suitable for precision components requiring smooth surface finishes.

Due to its exceptional hardness and wear resistance, 440C stainless steel bars are widely used in high-performance bearings, cutting tools, surgical instruments, molds, valve components, pump parts, precision machinery components, and wear-resistant mechanical assemblies. It is especially suitable for applications where maximum hardness and corrosion resistance are required, although it is less suitable for severe impact loading due to its reduced toughness compared with lower-carbon martensitic grades.

ASTM / JIS / EN Standards

Standard System Standard / Grade Description
ASTM ASTM A276 / A276M – UNS S44004 Stainless Steel Bars and Shapes
ASTM ASTM A580 / A580M – UNS S44004 Stainless Steel Wire and Bar Products
UNS S44004 440C Stainless Steel Grade
JIS JIS G4303 SUS440C Stainless Steel Bars
EN EN 10088-3 1.4125 X105CrMo17 Stainless Steel
DIN DIN 1.4125 Equivalent European Material Designation

Stainless Steel Bar Execution Standards

Item Specification
Product Type Round Bar, Square Bar, Hexagonal Bar
Manufacturing Process Hot Rolled, Cold Drawn, Peeled, Ground, Polished
Heat Treatment Annealed, Hardened and Tempered
Annealing Temperature Approximately 815–900°C
Hardening Temperature Approximately 1010–1065°C followed by oil or air cooling
Tempering Temperature Approximately 150–370°C depending on required hardness
Surface Condition Black Surface, Bright Surface, Ground Surface, Polished Surface
Dimensional Tolerance According to ASTM A276 / customer requirements
Inspection Chemical Analysis, Hardness Testing, Mechanical Testing, Dimensional Inspection
Supply Condition Annealed, Heat Treated, Machined Condition

Chemical Composition (%)

Element Composition Requirement
Carbon (C) 0.95 – 1.20
Silicon (Si) ≤ 1.00
Manganese (Mn) ≤ 1.00
Phosphorus (P) ≤ 0.040
Sulfur (S) ≤ 0.030
Chromium (Cr) 16.00 – 18.00
Molybdenum (Mo) ≤ 0.75
Nickel (Ni) ≤ 0.60
Iron (Fe) Balance

Mechanical Properties

Hardened and Tempered Condition (Typical)

Property Requirement
Tensile Strength 850–1100 MPa
Yield Strength (0.2% Offset) ≥ 550 MPa
Elongation ≥ 5%
Hardness 58–60 HRC (Typical)
Condition Hardened and Tempered

Annealed Condition (Typical)

Property Requirement
Tensile Strength Approximately 760 MPa
Hardness ≤ 269 HB
Condition Annealed
Industry Applications
Bearing Industry Precision bearings, bearing races, wear-resistant parts
Cutlery Industry Premium knives, blades, cutting tools
Medical Industry Surgical instruments, dental tools
Mold Industry Plastic molds, precision dies, tooling components
Valve Industry Valve seats, sealing components
Mechanical Engineering Wear plates, shafts, bushings, precision components
Aerospace Industry High-performance mechanical parts

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